Assessor Resource

MSTTN2005
Undertake web conversion and finishing

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers the skills and knowledge required to undertake web conversion and finishing processes for non-woven textiles.

The unit of competency covers the skills needed to convert bonded web into product ready for finishing and packing processes, and to complete required finishing and packing processes.

Work may be conducted in small to large scale enterprises and may involve individual and team activities.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare for web conversion

2.1

Check specifications to identify requirements for production

2.2

Select web conversion and finishing process according to product specification

2.3

Set web guides and tensions for product according to specifications

2.4

Set machine controls to meet product requirements

3

Undertake web conversion and finishing

3.1

Check bonded web supply and speed for conformance to specification

3.2

Monitor web conversion and finishing process and adjust operational parameters to meet product requirements

3.3

Monitor machine operations to ensure safe and correct operation according to WHS practices

3.4

Identify and rectify web or cylinder alignment problems

3.5

Identify, correct or report other minor product process and machine faults, where necessary, to meet specified requirements

3.6

Clean machine when required and report major machine faults

4

Check quality and complete finished and converted web

4.1

Check finished and converted web against quality standards and production requirements

4.2

Identify, rectify or report faults and non-conformances

4.3

Pack and label finished web or non-woven product according to order and product requirement

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices and other reference material

applying relevant standards

interpreting production orders and schedules

setting and checking machine settings to meet production requirements on at least two (2) occasions

setting web guides and tensions on at least two (2) occasions

monitoring web conversion and finishing operations according to defined procedures and methods on at least two (2) occasions

making minor adjustments

recognising, rectifying and reporting machine faults or problems, as required

maintaining clean machines and work environment, as required

checking product samples against quality standards

loading and unloading products

completing records accurately and completely

applying workplace procedures

applying work health and safety (WHS) practices in work operations.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

web conversion and finishing processes, including effect of process on web and desired performance of finished product

web guides and tensions relevant to workplace procedures

machine operations relevant to workplace procedures

safe handling requirements for chemicals

WHS practices, including hazard identification and control measures

quality practices

workplace practices

recording and reporting practices.

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in undertaking web conversion and finishing, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare for web conversion

2.1

Check specifications to identify requirements for production

2.2

Select web conversion and finishing process according to product specification

2.3

Set web guides and tensions for product according to specifications

2.4

Set machine controls to meet product requirements

3

Undertake web conversion and finishing

3.1

Check bonded web supply and speed for conformance to specification

3.2

Monitor web conversion and finishing process and adjust operational parameters to meet product requirements

3.3

Monitor machine operations to ensure safe and correct operation according to WHS practices

3.4

Identify and rectify web or cylinder alignment problems

3.5

Identify, correct or report other minor product process and machine faults, where necessary, to meet specified requirements

3.6

Clean machine when required and report major machine faults

4

Check quality and complete finished and converted web

4.1

Check finished and converted web against quality standards and production requirements

4.2

Identify, rectify or report faults and non-conformances

4.3

Pack and label finished web or non-woven product according to order and product requirement

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Web conversion and finishing processes include one or more of the following:

web cutting, slitting and re-reeling

base web finishing (micro-crepeing)

base web finishing (coating)

base web finishing (extrusion coating)

base web finishing (flocking)

base web finishing (corona/plasma)

chemical finishing treatment

coating of webs using closed and open systems

chemical treatment, such as:

fluoro-chemical treatment for aqueous liquid repellency

silicone treatment for aqueous liquid repellency

anti-microbial treatment

flame retardency treatment

micro-encapsulation

Machine operations include one or more of the following:

computer

mechanical

electronic controls

Web guides and tensions include one or more of the following:

mechanical

electronic

pneumatic

WHS practices

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other WHS practices relevant to the job and enterprise

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices and other reference material

applying relevant standards

interpreting production orders and schedules

setting and checking machine settings to meet production requirements on at least two (2) occasions

setting web guides and tensions on at least two (2) occasions

monitoring web conversion and finishing operations according to defined procedures and methods on at least two (2) occasions

making minor adjustments

recognising, rectifying and reporting machine faults or problems, as required

maintaining clean machines and work environment, as required

checking product samples against quality standards

loading and unloading products

completing records accurately and completely

applying workplace procedures

applying work health and safety (WHS) practices in work operations.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

web conversion and finishing processes, including effect of process on web and desired performance of finished product

web guides and tensions relevant to workplace procedures

machine operations relevant to workplace procedures

safe handling requirements for chemicals

WHS practices, including hazard identification and control measures

quality practices

workplace practices

recording and reporting practices.

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in undertaking web conversion and finishing, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
Comply with work health and safety (WHS) requirements at all times 
Use appropriate personal protective equipment (PPE) in accordance with SOPs 
Identify job requirements from specifications, drawings, job sheets or work instructions 
Check specifications to identify requirements for production 
Select web conversion and finishing process according to product specification 
Set web guides and tensions for product according to specifications 
Set machine controls to meet product requirements 
Check bonded web supply and speed for conformance to specification 
Monitor web conversion and finishing process and adjust operational parameters to meet product requirements 
Monitor machine operations to ensure safe and correct operation according to WHS practices 
Identify and rectify web or cylinder alignment problems 
Identify, correct or report other minor product process and machine faults, where necessary, to meet specified requirements 
Clean machine when required and report major machine faults 
Check finished and converted web against quality standards and production requirements 
Identify, rectify or report faults and non-conformances 
Pack and label finished web or non-woven product according to order and product requirement 
Clean area to maintain a safe and productive work environment 
Complete production records 

Forms

Assessment Cover Sheet

MSTTN2005 - Undertake web conversion and finishing
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSTTN2005 - Undertake web conversion and finishing

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: